ROOF TILE PAINTING LINE
Production method: Structure-portal robot- conveyor-paint box 1-granulate-paint box 2-furnace-auto stacker-auto wrapping-conveying-stock.
Project
To develop existing product “PLEGEL” (Steel sheet tile) to a product with higher kvalitet on rust, outfit, aesthetically lifetime and technical lifetime.
Customer: KAMI ABChallenge
To make something that never has been done before. Find a way to get an even layer of granulate on steel tile and repeable colour over time.
Solution
– Construct new equipment to spread a uniform layer sand over the steel tile
– Develop new paint system that can hold the sand and have the right durability and life length for outdoor use
– Choose a right paint equipment ( Very advanced equipment like in the car industry )
ROOF RIDGE LINE
Production method: Recoiler-Roll Forming-pressing-cutting-stacking on pallet-conveyor.
Project
To make from steel sheet band roof ridge looking as clay ridge produced in a roll former line fully automatised.
Customer: KAMI ABChallenge
Condition: To design a new product and construct an functioning whole automatic line.
Challenge: To make a ridge 2m long without wrinkles to low cost.
Problem: Existing production with low capacity to high cost (ridge production in 3 step whit total 5 man)Solution
Fully automaticerad line whit recoiler- roll former-pouncing-cutting-stacking on pallet- side conveyor. That make it possibleto operate the line whit only 15% of 1 operator time. The operator only have to load the recoiler and empty the conveyor when the conveyor is filledup Whit pallet. (4 pallet)
ROOF TILE LINE
Production method: Recoiler-Roll Forming-cutting-pressing-stacking-wrapping
Project
Developing from pre painted steel sheet a roof sheet that look like clay tile but in length 0.45 to 7.5m
Customer: KAMI ABConditions, challenge
Conditions: To create something that never has been done before.
Challenge: To design new product and a functioning pressing tool and construct a whole automatic line.Solution
– To make a pressing tool that make it possible to press the step over the roll formed sheet without cracks or wrinkles in steel and aluminium sheet.
– Construct a whole line with recoiler-roll former-cutting- hydraulic press/feeder-stacker wrapping. This type of product (Plegel) was the first product made in the whole world and was patent licensed for KAMI AB
Other different roof lines produced
Project
Sold licence agreement to customer with also complete production line and also education for production and installation of product.
Conditions
Roof tile profiled that meet the customer’s preferences and demand.
Challenge
To educate production and sale personnel in only one week.
Customers
- Kawasaki steel (Japan)
- Gifford Hill / Metal sales (USA)
- BHP Lysagt (Australia)
- Stocks and stocks (South Africa)
- Pansar (Malaysia)
Australia
Japan
Malaysia
